Robot Coper
PCR42
by Prodevco
Advanced 7-axis robotic coping system with 2-zone processing and 4-face HSS capability, handling beams up to W44 and round tube
Min 4"×4" to max 40"×16"
H Beam capacity
Min 3"×1-1/4" to max 40"×16"
Channel capacity
Min 2"×2" to max 8"×8"
Angle capacity
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Ideal For
- High-volume structural steel fabricators requiring maximum versatility with 7-axis robotic coping, 2-zone processing, and multi-profile capability including round tube
H Beam capacity
Min 4"×4" to max 40"×16"
Channel capacity
Min 3"×1-1/4" to max 40"×16"
Angle capacity
Min 2"×2" to max 8"×8"
HSS capacity
Min 2"×2" to max 24"×20"
Key Features
PCR42 Features
Standard features that set this machine apart in demanding manufacturing environments.
Precision & Performance
- 7-axis robotic operation provides complete torch access to all faces and complex geometry on structural steel — reaching areas that 6-axis systems cannot
- 2-zone processing via Fanuc rotary axis reduces material indexing and increases throughput, letting the robot work one zone while the other loads or unloads
- 4-face processing on HSS profiles cuts slots, holes, copes, and markings on all faces of square and rectangular tubing without repositioning
Ease of Operation
- Advanced laser measuring system with rotary encoders detects actual material dimensions on arrival and compensates for mill tolerances automatically
- Compact footprint with flexible shop floor placement and durable conveyor modules available for yard infeed and outfeed
- Internet-connected cameras inside the enclosure enable remote diagnostics and fast troubleshooting without waiting for an on-site service visit
Built-In Extras
- Round tube processing capability handles pipe and circular hollow sections alongside standard structural shapes
- Direct DSTV/NC1 file processing from Tekla, SDS/2, GRAITEC, and other detailing software — no macros or post-processing steps required
Gallery
PCR42 in Detail
Video
See the PCR42 in Action
Prodevco PCR42 Robotic Coping Overview
PCR42 Structural Steel Processing Demo
PCR42 4-Face HSS Cutting in Action
PCR42 Advanced Beam Coping Operations
PCR42 Multi-Profile Cutting Demonstration
Full Specifications
Prodevco PCR42 Technical Details
Complete specifications, standard features, and optional upgrades.
- H Beam capacity
- Min 4"×4" to max 40"×16"
- Channel capacity
- Min 3"×1-1/4" to max 40"×16"
- Angle capacity
- Min 2"×2" to max 8"×8"
- HSS capacity
- Min 2"×2" to max 24"×20"
- Round tube capacity
- 4" to 26" diameter (optional)
- Plate capacity (optional)
- Min 2"×1/8" to max 48"×1-1/2"
- Minimum raw shape length
- 7 feet
- Maximum angle in cut
- 50°
- Plasma options
- Hypertherm XPR 300 (pierce 1-3/4", edge start 3") or XPC-460 with Argon assist (pierce 2-1/2", edge start 4")
- Robot
- Fanuc 7-axis industrial robot
- Processing zones
- 2 (dual-zone via 7th rotary axis)
- Control software
- Prodevco ProEVS
- Data input
- DSTV/NC1 (Tekla, SDS/2, GRAITEC, others)
- Vision system
- 3D Vision — laser measuring with rotary encoders
- Shapes processed
- S, W, HP, C, MC, L, ST, P, M, PL, HSS-Rectangle, HSS-Square, Round
- 4-face HSS processing
- Yes
| H Beam capacity | Min 4"×4" to max 40"×16" |
| Channel capacity | Min 3"×1-1/4" to max 40"×16" |
| Angle capacity | Min 2"×2" to max 8"×8" |
| HSS capacity | Min 2"×2" to max 24"×20" |
| Round tube capacity | 4" to 26" diameter (optional) |
| Plate capacity (optional) | Min 2"×1/8" to max 48"×1-1/2" |
| Minimum raw shape length | 7 feet |
| Maximum angle in cut | 50° |
| Plasma options | Hypertherm XPR 300 (pierce 1-3/4", edge start 3") or XPC-460 with Argon assist (pierce 2-1/2", edge start 4") |
| Robot | Fanuc 7-axis industrial robot |
| Processing zones | 2 (dual-zone via 7th rotary axis) |
| Control software | Prodevco ProEVS |
| Data input | DSTV/NC1 (Tekla, SDS/2, GRAITEC, others) |
| Vision system | 3D Vision — laser measuring with rotary encoders |
| Shapes processed | S, W, HP, C, MC, L, ST, P, M, PL, HSS-Rectangle, HSS-Square, Round |
| 4-face HSS processing | Yes |
- 7-axis robotic operation provides complete torch access to all faces and complex geometry on structural steel — reaching areas that 6-axis systems cannot
- 2-zone processing via Fanuc rotary axis reduces material indexing and increases throughput, letting the robot work one zone while the other loads or unloads
- 4-face processing on HSS profiles cuts slots, holes, copes, and markings on all faces of square and rectangular tubing without repositioning
- Round tube processing capability handles pipe and circular hollow sections alongside standard structural shapes
- Advanced laser measuring system with rotary encoders detects actual material dimensions on arrival and compensates for mill tolerances automatically
- Direct DSTV/NC1 file processing from Tekla, SDS/2, GRAITEC, and other detailing software — no macros or post-processing steps required
- Compact footprint with flexible shop floor placement and durable conveyor modules available for yard infeed and outfeed
- Internet-connected cameras inside the enclosure enable remote diagnostics and fast troubleshooting without waiting for an on-site service visit
- Extended conveyor modules for longer beam runs and yard infeed/outfeed configurations
- Additional material handling automation for high-volume production workflows
- High-volume structural steel fabrication — copes, notches, holes, and complex profiles in wide-flange beams up to W44
- HSS processing — 4-face cutting on square and rectangular tubing for connections, penetrations, and profiles
- Round tube and pipe processing for mechanical and structural applications
- Weld preparation — compound angle cuts and bevels up to 50° for fit-up ready joints
- Beam splitting, scribing, and layout marking for downstream assembly and identification
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