Skip to main content

FABTECH 2026

AC Machinery

Robot Coper

PCR41

by Prodevco

Compact 4-face robotic coping system for structural steel and HSS, processing beams up to W30 with cost-effective Hypertherm XPR plasma

4″ × 4″ to 30″ × 16″

H-beam capacity

3″ × 1-1/4″ to 30″ × 16″

Channel capacity

2″ × 2″ to 8″ × 8″

Angle capacity

Financing Available
PCR41

Not sure if the PCR41 is right for your application?

Our AI can help you compare machines, find parts, and explore your options.

PCR41 — detail view
Robotic structural steel cutting system

The PCR41 is a compact, cost-effective robotic plasma cutting system built for structural steel fabricators who need automated coping without a massive equipment footprint. Powered by a Fanuc 6-axis industrial robot and Hypertherm XPR 300 plasma source, it processes all four faces of hollow structural sections (square and rectangular tubing) along with standard H-beams, channels, and angles — handling copes, notches, holes, slots, compound bevels, beam splitting, and layout marking. A laser-based 3D vision measuring system with dual rotary encoders scans each piece on arrival, compensating for mill tolerances so cuts land precisely where they should. Feed your DSTV/NC1 files directly from Tekla, SDS/2, or GRAITEC — no post-processing or macros required. Available from AC Machinery in Cambridge, Ontario, with full installation, training, and ongoing service support.

Ideal For

  • Steel fabricators and miscellaneous metal shops looking for a cost-effective robotic coping solution with 4-face HSS processing capability

H-beam capacity

4″ × 4″ to 30″ × 16″

Channel capacity

3″ × 1-1/4″ to 30″ × 16″

Angle capacity

2″ × 2″ to 8″ × 8″

HSS capacity

2″ × 2″ to 16″ × 16″

Key Features

PCR41 Features

Standard features that set this machine apart in demanding manufacturing environments.

Precision & Performance

  • Processes all four faces of square and rectangular HSS — cuts slots, holes, copes, and markings on every side without repositioning the material
  • Fanuc 6-axis industrial robot provides the longest mean time before failure in the industry, keeping maintenance costs low and uptime high

Ease of Operation

  • Compact footprint with flexible placement options lets you fit the system into tight shop layouts, with durable conveyor modules available for yard infeed and outfeed
  • Advanced laser measuring system with dual rotary encoders detects actual material dimensions before cutting, compensating for mill tolerances automatically
  • ProEVS DSTV viewer and editor software lets operators create new parts or modify existing drawings in a process-oriented interface right at the machine
  • Internet-connected cameras inside the enclosure enable remote diagnostics and fast troubleshooting without waiting for an on-site service visit

Built-In Extras

  • 3D vision measuring delivers fast, accurate measurements without physical probing — reducing cycle time and eliminating probe wear
  • Reads DSTV/NC1 files directly from Tekla, SDS/2, GRAITEC, and other major detailing software — no macros or post-processing steps required

Video

See the PCR41 in Action

Full Specifications

Prodevco PCR41 Technical Details

Complete specifications, standard features, and optional upgrades.

H-beam capacity
4″ × 4″ to 30″ × 16″
Channel capacity
3″ × 1-1/4″ to 30″ × 16″
Angle capacity
2″ × 2″ to 8″ × 8″
HSS capacity
2″ × 2″ to 16″ × 16″
Plate capacity (optional)
2″ × 1/8″ to 26″ × 1-1/2″
Plasma source
Hypertherm XPR 300
Plasma pierce capacity
1-3/4″
Plasma edge start
3″
Robot type
Fanuc 6-axis industrial robot
Control software
Prodevco ProEVS
Data input
DSTV/NC1 (Tekla, SDS/2, GRAITEC)
Vision system
Laser measuring + 2 rotary encoders
4-face HSS processing
Yes
  • Processes all four faces of square and rectangular HSS — cuts slots, holes, copes, and markings on every side without repositioning the material
  • Compact footprint with flexible placement options lets you fit the system into tight shop layouts, with durable conveyor modules available for yard infeed and outfeed
  • Advanced laser measuring system with dual rotary encoders detects actual material dimensions before cutting, compensating for mill tolerances automatically
  • 3D vision measuring delivers fast, accurate measurements without physical probing — reducing cycle time and eliminating probe wear
  • Fanuc 6-axis industrial robot provides the longest mean time before failure in the industry, keeping maintenance costs low and uptime high
  • Reads DSTV/NC1 files directly from Tekla, SDS/2, GRAITEC, and other major detailing software — no macros or post-processing steps required
  • ProEVS DSTV viewer and editor software lets operators create new parts or modify existing drawings in a process-oriented interface right at the machine
  • Internet-connected cameras inside the enclosure enable remote diagnostics and fast troubleshooting without waiting for an on-site service visit
  • Plate processing module for material up to 26″ wide and 1-1/2″ thick
  • Extended conveyor modules for yard infeed and outfeed to accommodate longer production runs
  • Structural steel fabrication — copes, notches, holes, and slots in beams and columns
  • HSS processing — 4-face cutting on square and rectangular tubing for connections, penetrations, and profiles
  • Weld preparation — compound angle cuts and bevels up to 45° for fit-up ready joints
  • Beam splitting and layout marking for downstream assembly and identification
  • Scribing, pop marks, and lettering for downstream tracking and quality control

Ready to Discuss the PCR41?

Our team has 19+ years of experience helping Canadian manufacturers find the right cutting and processing equipment.

19+

Years in Business

50+

Machine Models

900+

Happy Customers

Call 905-581-1191
Ext 1: SalesExt 2: ServiceExt 3: Parts & Consumables

Request a Quote

Tell us about your application and we'll recommend the right configuration for your operation.

Financing Available

Flexible payment options on qualifying equipment.

Or email us at [email protected]

Related

Explore More Robot Coper Systems

Compare specifications and find the right machine for your application.

Financing
PCR31

Robotic beam coping & plate processing system

PCR31

The PCR31 packs full-scale robotic beam coping and plate processing into a single compact work cell. A 6-axis industrial robot armed with a Hypertherm XPR plasma source handles copes, notches, bolt holes, weld preparation, beam splitting, and layout marking on H-beams up to W44, channels, angles, and HSS — then switches to plate processing for holes, slots, and profiles in material up to 60 inches wide. The onboard 3D Vision System scans each piece as it arrives, measuring actual dimensions and compensating for mill tolerances automatically so every cut lands where it should. Feed your DSTV or DXF files straight from Tekla, SDS/2, or GRAITEC and the PCR31 runs them without manual programming. Available from AC Machinery in Cambridge, Ontario, with full installation, training, and ongoing service support.

View Details
Financing
PCR42

7-axis robotic structural steel cutting system

PCR42

The PCR42 is Prodevco’s top-of-line robotic plasma coping system, combining 7-axis operation with fully automated laser measuring for maximum structural steel processing versatility. A Fanuc 7th rotary axis enables 2-zone processing — reducing material indexing and pushing throughput well beyond single-zone systems. It handles wide-flange beams up to W44, channels, angles, HSS rectangle and square tubing, and round tube, executing copes, notches, holes, slots, compound bevels, beam splitting, scribing, and weld prep directly from DSTV/NC1 files. Available from AC Machinery in Cambridge, Ontario, with full installation, training, and ongoing service support.

View Details
Financing
PCR51

Combination drilling and robotic plasma beam line

PCR51

The PCR51 is Prodevco’s flagship beam processing line, combining CNC drilling and robotic plasma coping in a single integrated system. Three independent spindle drill heads with sub-axis positioning handle simultaneous drilling on all three faces — even when holes are not aligned — plus milling, tapping, countersinking, and slot machining. The robotic plasma coper adds copes, notches, compound angle cuts, weld prep, beam splitting, and layout marking, eliminating the need for separate drill and cope lines. Processes sections from 6″×3″ up to 51″×20″. Available from AC Machinery in Cambridge, Ontario.

View Details