Hypertherm parts
Hypertherm SmartSYNC cartridges and torches
Parts stock in Canada
A Hypertherm cartridge is a single-piece consumable used instead of a set of separate consumables, and it goes in and comes out with a quarter-turn. Source: Hypertherm Powermax65/85/105 SYNC Operator Manual (810470) and Hypertherm cartridges web page
The cartridges work with SmartSYNC torches on Powermax SYNC systems. Source: Hypertherm cartridges web page
In a SmartSYNC torch, the RFID-enabled cartridge sets the correct amperage and operating mode automatically, and the system detects when the cartridge needs changing. Source: Hypertherm Powermax45 SYNC product page
Which cartridges a system takes
A system takes cartridges up to its own amperage: a Powermax85 SYNC takes an 85 A, 65 A or 45 A cartridge, not a 105 A cartridge. Source: Hypertherm SmartSYNC Long Torches Operator Manual (811440) and Powermax65/85/105 SYNC Operator Manual (810470)
Each cartridge and torch row names the Powermax SYNC systems Hypertherm lists for it. Source: Hypertherm product pages, the SmartSYNC torches and Powermax45 SYNC web pages, and the SmartSYNC Long Torches Operator Manual (811440)
Mechanized cartridges can also be used on hand torches when cutting with a stand-off is wanted. Source: Hypertherm Powermax65 SYNC product page
Cartridges
Drag cutting
Drag cutting cartridges are for dragging the torch directly across the workpiece. Source: Hypertherm SmartSYNC torches web page
| Part number | Amperage | Hypertherm name | For | Quote |
|---|---|---|---|---|
| 428927 | 45 AFor Powermax45, 65, 85 and 105 SYNC | SmartSYNC or adapter 45 A drag cutting | Powermax45, 65, 85 and 105 SYNC | |
| 428931 | 65 AFor Powermax65, 85 and 105 SYNC | SmartSYNC or adapter 65 A drag cutting | Powermax65, 85 and 105 SYNC | |
| 428935 | 85 AFor Powermax85 and 105 SYNC | SmartSYNC or adapter 85 A drag cutting | Powermax85 and 105 SYNC | |
| 428937 | 105 AFor Powermax105 SYNC | SmartSYNC or adapter 105 A drag cutting | Powermax105 SYNC |
Mechanized cutting
Each mechanized cartridge has an optimal thickness range, and cutting beyond it can lower speed and cut quality. Source: Hypertherm product pages for 428925, 428930, 428934 and 428936
| Part number | Amperage | Hypertherm name | For | Quote |
|---|---|---|---|---|
| 428925 | 45 AFor Powermax45, 65, 85 and 105 SYNC | SmartSYNC or adapter 45 A mechanized cutting | Powermax45, 65, 85 and 105 SYNC | |
| 428930 | 65 AFor Powermax65, 85 and 105 SYNC | SmartSYNC or adapter 65 A mechanized cutting | Powermax65, 85 and 105 SYNC | |
| 428934 | 85 AFor Powermax85 and 105 SYNC | SmartSYNC or adapter 85 A mechanized cutting | Powermax85 and 105 SYNC | |
| 428936 | 105 AFor Powermax105 SYNC | SmartSYNC or adapter 105 A mechanized cutting | Powermax105 SYNC |
FineCut
FineCut cartridges give a narrower kerf on thin mild steel and stainless steel up to 3 mm (10 gauge). Source: Hypertherm product pages for 428926 and 428928
| Part number | Amperage | Hypertherm name | For | Quote |
|---|---|---|---|---|
| 428928 | 30-45 AHandFor Powermax45, 65, 85 and 105 SYNC | SmartSYNC or adapter 30-45 A hand FineCut | Powermax45, 65, 85 and 105 SYNC | |
| 428926 | 30-45 AMechanizedFor Powermax45, 65, 85 and 105 SYNC | SmartSYNC or adapter 30-45 A mechanized FineCut | Powermax45, 65, 85 and 105 SYNC |
Max Removal gouging
Max Removal gouging cartridges are made for more aggressive metal removal and deep gouge profiles. Source: Hypertherm product pages for 428932 and 428938
| Part number | Amperage | Hypertherm name | For | Quote |
|---|---|---|---|---|
| 428932 | 45-85 AFor Powermax45, 65, 85 and 105 SYNC | SmartSYNC or adapter 45-85 A max removal gouging | Powermax45, 65, 85 and 105 SYNC | |
| 428938 | 105 AFor Powermax105 SYNC | SmartSYNC or adapter 105 A max removal gouging | Powermax105 SYNC |
Max Control gouging
Max Control gouging cartridges are made for more precise metal removal, shallow gouge profiles and light washing of the surface. Source: Hypertherm product pages for 428933 and 428939
Hypertherm suggests starting with Max Control cartridges when learning to gouge. Source: Hypertherm Powermax65/85/105 SYNC Operator Manual (810470)
| Part number | Amperage | Hypertherm name | For | Quote |
|---|---|---|---|---|
| 428933 | 45-85 AFor Powermax45, 65, 85 and 105 SYNC | SmartSYNC or adapter 45-85 A max control gouging | Powermax45, 65, 85 and 105 SYNC | |
| 428939 | 105 AFor Powermax105 SYNC | SmartSYNC or adapter 105 A max control gouging | Powermax105 SYNC |
FlushCut
FlushCut cartridges cut attachments such as lugs and pad eyes as close to the base as possible without piercing or damaging the workpiece. Source: Hypertherm product pages for 428952, 428953 and 428954
| Part number | Amperage | Hypertherm name | For | Quote |
|---|---|---|---|---|
| 428952 | 65 AFor Powermax65, 85 and 105 SYNC | SmartSYNC 65 A FlushCut | Powermax65, 85 and 105 SYNC | |
| 428953 | 85 AFor Powermax85 and 105 SYNC | SmartSYNC 85 A FlushCut | Powermax85 and 105 SYNC | |
| 428954 | 105 AFor Powermax105 SYNC | SmartSYNC 105 A FlushCut | Powermax105 SYNC |
HyAccess
HyAccess cartridges are longer and narrower, for cutting and gouging in hard-to-reach places. Source: Hypertherm product pages for 428984, 428987 and 528079
| Part number | Amperage | Hypertherm name | For | Quote |
|---|---|---|---|---|
| 428984 | 65 ADrag cuttingFor Powermax65, 85 and 105 SYNC | SmartSYNC 65 A HyAccess cartridge for drag cutting | Powermax65, 85 and 105 SYNC | |
| 428987 | 65 AGougingFor Powermax65, 85 and 105 SYNC | SmartSYNC 65 A HyAccess for gouging | Powermax65, 85 and 105 SYNC | |
| 528079 | 65 AMechanized cuttingFor Powermax65, 85 and 105 SYNC | SmartSYNC 65 A HyAccess cartridge for mechanized cutting | Powermax65, 85 and 105 SYNC |
Torches
Hand torches
The 75° hand torch suits normal cutting, and the 15° hand torch directs heat away from the operator during heavy gouging and helps when cutting overhead or in hard-to-reach places. Source: Hypertherm SmartSYNC torches web page
| Part number | Lead length | Hypertherm name | For | Quote |
|---|---|---|---|---|
| 059726 | 25 ft (7.6 m)75°For Powermax45, 65, 85 and 105 SYNC | SmartSYNC 75° hand torch | Powermax45, 65, 85 and 105 SYNC | |
| 059727 | 50 ft (15.2 m)75°For Powermax45, 65, 85 and 105 SYNC | SmartSYNC 75° hand torch | Powermax45, 65, 85 and 105 SYNC | |
| 059728 | 75 ft (22.8 m)75°For Powermax45, 65, 85 and 105 SYNC | SmartSYNC 75° hand torch | Powermax45, 65, 85 and 105 SYNC | |
| 059770 | 100 ft (30 m)75°For Powermax45, 65, 85 and 105 SYNC | SmartSYNC 75° hand torch | Powermax45, 65, 85 and 105 SYNC | |
| 059723 | 25 ft (7.6 m)15°For Powermax45, 65, 85 and 105 SYNC | SmartSYNC 15° hand torch | Powermax45, 65, 85 and 105 SYNC | |
| 059724 | 50 ft (15.2 m)15°For Powermax45, 65, 85 and 105 SYNC | SmartSYNC 15° hand torch | Powermax45, 65, 85 and 105 SYNC | |
| 059725 | 75 ft (22.8 m)15°For Powermax45, 65, 85 and 105 SYNC | SmartSYNC 15° hand torch | Powermax45, 65, 85 and 105 SYNC |
Long hand torches
Long hand torches have a 2 ft (0.6 m) or 4 ft (1.2 m) extension and a 45° or 90° head, for extended-reach work such as skeleton cutting, scrapping and demolition. Source: Hypertherm SmartSYNC torches web page
Hypertherm designs the long torches for the Powermax65, 85 and 105 SYNC. Source: Hypertherm SmartSYNC Long Torches Operator Manual (811440)
| Part number | Lead length | Hypertherm name | For | Quote |
|---|---|---|---|---|
| 528114 | 25 ft (7.6 m)45°, 4 ft (1.2 m) extensionFor Powermax65, 85 and 105 SYNC | SmartSYNC long hand torch, 45°, 4 ft (1.2 m) extension | Powermax65, 85 and 105 SYNC | |
| 528116 | 50 ft (15.2 m)45°, 2 ft (0.6 m) extensionFor Powermax65, 85 and 105 SYNC | SmartSYNC long hand torch, 45°, 2 ft (0.6 m) extension | Powermax65, 85 and 105 SYNC | |
| 528118 | 50 ft (15.2 m)45°, 4 ft (1.2 m) extensionFor Powermax65, 85 and 105 SYNC | SmartSYNC long hand torch, 45°, 4 ft (1.2 m) extension | Powermax65, 85 and 105 SYNC | |
| 528117 | 50 ft (15.2 m)90°, 2 ft (0.6 m) extensionFor Powermax65, 85 and 105 SYNC | SmartSYNC long hand torch, 90°, 2 ft (0.6 m) extension | Powermax65, 85 and 105 SYNC | |
| 528119 | 50 ft (15.2 m)90°, 4 ft (1.2 m) extensionFor Powermax65, 85 and 105 SYNC | SmartSYNC long hand torch, 90°, 4 ft (1.2 m) extension | Powermax65, 85 and 105 SYNC |
Machine torches
Full-length machine torches work with a wide range of CNC cutting tables, track cutters and pipe cutters. Source: Hypertherm SmartSYNC torches web page
| Part number | Lead length | Hypertherm name | For | Quote |
|---|---|---|---|---|
| 059719 | 25 ft (7.6 m)180°For Powermax45, 65, 85 and 105 SYNC | SmartSYNC full-length machine torch | Powermax45, 65, 85 and 105 SYNC | |
| 059720 | 35 ft (10.7 m)180°For Powermax45, 65, 85 and 105 SYNC | SmartSYNC full-length machine torch | Powermax45, 65, 85 and 105 SYNC | |
| 059721 | 50 ft (15.2 m)180°For Powermax45, 65, 85 and 105 SYNC | SmartSYNC full-length machine torch | Powermax45, 65, 85 and 105 SYNC | |
| 059722 | 75 ft (22.8 m)180°For Powermax45, 65, 85 and 105 SYNC | SmartSYNC full-length machine torch | Powermax45, 65, 85 and 105 SYNC |
Mini machine and 180° robotic torches
Mini machine torches suit lighter tables and pipe cutting where the full-length torch is too long. Source: Hypertherm SmartSYNC torches web page
| Part number | Lead length | Hypertherm name | For | Quote |
|---|---|---|---|---|
| 059733 | 15 ft (4.5 m)180°For Powermax45, 65, 85 and 105 SYNC | SmartSYNC mini machine and 180° robotic torch | Powermax45, 65, 85 and 105 SYNC | |
| 059734 | 25 ft (7.6 m)180°For Powermax45, 65, 85 and 105 SYNC | SmartSYNC mini machine and 180° robotic torch | Powermax45, 65, 85 and 105 SYNC | |
| 059735 | 50 ft (15.2 m)180°For Powermax45, 65, 85 and 105 SYNC | SmartSYNC mini machine and 180° robotic torch | Powermax45, 65, 85 and 105 SYNC | |
| 528146 | 75 ft (22.8 m)180°For Powermax45, 65, 85 and 105 SYNC | SmartSYNC mini machine and 180° robotic torch | Powermax45, 65, 85 and 105 SYNC | |
| 059801 | 100 ft (30 m)180°For Powermax45, 65, 85 and 105 SYNC | SmartSYNC mini machine and 180° robotic torch | Powermax45, 65, 85 and 105 SYNC |
Robotic torches
SmartSYNC robotic torches are light and small, with built-in positioning features, for use with light robot arms. Source: Hypertherm SmartSYNC torches web page
| Part number | Lead length | Hypertherm name | For | Quote |
|---|---|---|---|---|
| 059729 | 25 ft (7.6 m)45°For Powermax45, 65, 85 and 105 SYNC | SmartSYNC 45° robotic torch | Powermax45, 65, 85 and 105 SYNC | |
| 059730 | 50 ft (15.2 m)45°For Powermax45, 65, 85 and 105 SYNC | SmartSYNC 45° robotic torch | Powermax45, 65, 85 and 105 SYNC | |
| 059766 | 75 ft (22.8 m)45°For Powermax45, 65, 85 and 105 SYNC | SmartSYNC 45° robotic torch | Powermax45, 65, 85 and 105 SYNC | |
| 059731 | 25 ft (7.6 m)90°For Powermax45, 65, 85 and 105 SYNC | SmartSYNC 90° robotic torch | Powermax45, 65, 85 and 105 SYNC | |
| 059732 | 50 ft (15.2 m)90°For Powermax45, 65, 85 and 105 SYNC | SmartSYNC 90° robotic torch | Powermax45, 65, 85 and 105 SYNC | |
| 059767 | 75 ft (22.8 m)90°For Powermax45, 65, 85 and 105 SYNC | SmartSYNC 90° robotic torch | Powermax45, 65, 85 and 105 SYNC |
Accessories
The ohmic ring clips onto a mechanized cartridge and connects it to a torch height control that uses ohmic contact to find the workpiece surface before each cut. Source: Hypertherm SmartSYNC torches web page
A robotic torch teach tool helps program the robot before cutting, so you can check that the torch will not touch the workpiece. Source: Hypertherm SmartSYNC Robotic Torches Operator Manual (811450)
| Part number | Type | Hypertherm name | For | Quote |
|---|---|---|---|---|
| 428895 | Kit of 3 ohmic ringsFor mechanized cartridges | Ohmic ring attachment for machine torch cartridges, 3 per kit | mechanized cartridges | |
| 428950 | Kit of 5 O-ringsFor SmartSYNC torches | Kit: O-rings, 5 per kit (for torch head) | SmartSYNC torches | |
| 429054 | Teach toolMechanized and roboticFor SmartSYNC mechanized and robotic torches | Mechanized/Robotic teach tool for SmartSYNC torches | SmartSYNC mechanized and robotic torches | |
| 429057 | Teach toolHyAccessFor SmartSYNC torches | HyAccess teach tool for SmartSYNC torches | SmartSYNC torches |
SmartSYNC cartridges and torches are not used on the industrial XPR, HPR XD, HSD130 or MAXPRO200 systems. Their consumables and parts are on each system's parts page.
Cutting settings for the Powermax SYNC systems are in Hypertherm's cut charts. Source: Hypertherm Powermax45/65/85/105 SYNC Cut Charts Guide (810500MU)
Our parts desk confirms availability and lead time with the quote.
Parts stock in Canada.
- Emergency overnight shipping is available.
- Orders placed before 2 pm Eastern ship the same day.
Talk to our parts desk
Add the numbers you need to your quote list, or call with the number from the failed part. We confirm availability and lead time with every quote.