Messer Metal Master Xcel

 

THE MOST PRODUCTIVE CUTTING SOLUTION AVAILABLE

Hydefinition plasma beveling machine

The Metal Master Xcel features industry leading speeds of 3000 inches per minute with a robust design and extremely smooth motion yielding best possible part quality and productivity.

The Metal Master Xcel combines industry leading speeds and accuracy in a flexible and easy to use platform.  The XCEL has been designed from the ground up with speeds and motion characteristics to support the fiber optic laser cutting process and is also offered in plasma, plasma beveling, oxy-fuel and combination process configurations.

The revolutionary Metal Master Xcel not only features industry leading speed, it also has multiple customizable features allowing maximum performance and versatility. Precision plasma and fiber laser option in conjunction with smooth axes drives creates the finest cut part edge quality. Optional features include drilling, marking, material handling featuring table shuttle system and enclosure combined with it’s rugged construction leads to long-term durability.

Using a plasma / fiber laser combination cut on the same piece part will increase productivity by allowing critical internal features to be cut with the fiber laser and external features to be cut with the plasma torch all without moving the part to another piece of equipment.

 

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KEY FEATURES:

  • 6′, 8′, 10′ up to 50′ Heavy-duty Zone Ducted Slagger Table: Three inch plate capacity.  Removable slat frames for flexibility during removal.
  • Global Control Plus with Virtual Service: Featuring an embedded cutting database producing repeatable performance day to day and operator to operator
  • 4  and 4.7 HP Brushless AC Drives:  Providing electronic armature commutation eliminating brushes, tune ups and feedback belts. High acceleration/deceleration rates virtually eliminating corner dross. 3000 IPM traverse speed.
  • Precision Linear Ways: provide smooth motion and excellent cut quality ways with full capture bearings in both the X and Y-Axis.
  • Precision Gearboxes: Low backlash and low inertia gearboxes increases small hole cutting performance and surface finish of cut parts.
  • Rugged High-Compliance Dual Drive Gantry: Stable platform under all conditions. Compliant end truck, low profile, low mass provides the motion stability required for precision plasma.
  • Digital Camera with quick torch-to-plate alignment: Easy three-point touch off plate alignment Pointer eliminating the need to move the heavy and bulky plate after initial placement.
  • Hypertherm HPR 4000XD Plasma with Auto Gas: Industry standard for cut quality and flexibility. All cut parameters controlled by Messer data base insures consistent cut quality between shifts and set-up changes.
  • Global Rotator Deltae:for contour plasma beveling applications.
  • Global Reporter: Is a production monitor system designed to provide managers with the information they need to increase the arc-on-time of the cutting machine. Once loaded on the Global Control users can easily us their internal network connection and their Internet browser (ie. Internet Explorer) to view the current status of the machine or to generate production reports for the shift, day, week or month, etc.
  • True Shape Automatic Nesting Package:Allows the operator to nest CNC programs (non-bevel) CAD file to Macros on the Global Control.  This feature minimizes scrap by efficiently nesting parts using complex algorithms.
  • Remnant Plate Nesting: Allows the operator to manually digitize a remnant plate using a laser pointer or video camera and immediately nest macros, CAD files or CNC programs (non bevel). It can also manually digitize a shape.

OPTIONAL FEATURES:

  • Digital Camera with quick torch-to-plate alignment: Easy three-point touch off plate alignment Pointer eliminating the need to move the heavy and bulky plate after initial placement.
  • Hypertherm HPR130XD, HPR260XD,  HPR 400XD and HPR800XD High Definition Plasma with Auto Gas: Industry standard for cut quality and flexibility. All cut parameters controlled by Messer data base insures consistent cut quality between shifts and set-up changes.
  • Global Rotator Deltae:for contour plasma beveling applications that require maximum bevel accuracy
  • BEVEL R 5 axis compact plasma bevel head for weld preparation
  • CSL 1200 ipm high speed plasma lifter
  • InkJet Marking
  • Pinstamp Marking
  • Pneumatic Punch Marking
  • ALFA full automated high speed oxy-fuel torch
  • Global Reporter: Is a production monitor system designed to provide managers with the information they need to increase the arc-on-time of the cutting machine. Once loaded on the Global Control users can easily us their internal network connection and their Internet browser (ie. Internet Explorer) to view the current status of the machine or to generate production reports for the shift, day, week or month, etc.
  • True Shape Automatic Nesting Package:Allows the operator to nest CNC programs (non-bevel) CAD file to Macros on the Global Control.  This feature minimizes scrap by efficiently nesting parts using complex algorithms.
  • Remnant Plate Nesting: Allows the operator to manually digitize a remnant plate using a laser pointer or video camera and immediately nest macros, CAD files or CNC programs (non bevel). It can also manually digitize a shape.
  • Available in downdraft and water table

 Photos

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